Aero-Engine Life Extension Without OEM Support

Service Category: Sustainment & Capability Partnerships

Sub-Service: MRO Strategy & Support • Obsolescence Management • Authorized Partner Support

Project Background

A legacy British-origin aero-engine powering a defence fleet faced imminent grounding as the OEM exited support, halting production and spares supply. The client needed an alternate pathway to sustain operations.

Key Challenge

With no OEM certification, documentation, or repair ecosystem, identifying a capable MRO and validating repair techniques posed significant risks to safety, airworthiness, and long-term dependability.

Solution & Execution

ASA identified a qualified international MRO experienced in similar engine series.

A phased strategy was developed:

  • Overhaul of selected aggregates
  • Validation on live engines
  • Localized regulatory approval
  • Establishment of a dedicated engine test facility

This approach ensured technical robustness, regulatory acceptability, and operational reliability.

Outcome

  • Fleet life extended by 10+ years
  • Independent test & certification ecosystem established
  • Major cost savings compared to procuring new engines
  • Reliable long-term sustainment pathway created
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